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Milgard aluminum windows / sandblasted block detail

Do it yourself! Tips & tricks for the modernist with a mission.

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Milgard aluminum windows / sandblasted block detail

Postby Spasoff on Wed Aug 08, 2012 5:28 pm

Just installed my new thermally broken milgard windows and sliding door. The dark bronze color looks great against the sandblasted block but I' m struggling with the caulking material against the block. I did a 1/4" precision on each side which worked well. I guess the mason back in '69 did a great job with the openings. I used a backer rod on the inside ,DAP low expanding foam and anchored the frames to the block. I thought that I had the details figured out, but when I did couple samples with different latex / acrylic / silicone and repair mortar mix from HD all seemed too light and standing out from the dark colors of the block and the windows. Any experience or materials that you can suggest for seemless transition between the block and the frames will be appreciated. I'll upload some images later ...
Attachments
07.jpg
Upper right corner mortar mix sample
07.jpg (152.28 KB) Viewed 943 times
01.jpg
The different caulking used
01.jpg (158.77 KB) Viewed 942 times
02.jpg
block / frame spacing
02.jpg (187.75 KB) Viewed 951 times
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Re: Milgard aluminum windows / sandblasted block detail

Postby Modman on Wed Aug 08, 2012 8:01 pm

If you haven't done it already, try using clear sealant or the black color.
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Re: Milgard aluminum windows / sandblasted block detail

Postby shertzfeld on Thu Aug 09, 2012 8:03 am

mortar with a acrylic fortifier in place of water works really well and blends much better with the block. This is only good for gaps that are 1/4" and up. Usually all sides that the window meets the block. Use water clear silicone for the top where the window meets the lintel. Make sure you tape both the window and the block before you proceed.
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Re: Milgard aluminum windows / sandblasted block detail

Postby tom on Mon Aug 13, 2012 3:43 pm

For your application, I suggest using gray sanded grout caulking. Find it in the tile aisle at your favorite big box home improvement store or at Arizona Tile. Arizona Tile will have more colors than your favorite big box home improvement store but I think they all carry Natural Gray and/or Delorean Gray.

I would NOT use clear silicone for your application; it will not look good.

Black caulking could work but will be impossible to neatly use against the sand blasted block. It will smear into the pits and look uneven.

If the joints are consistently 3/8" or larger, I use (with great success) standard mortar mix--it's old school but works great.

Take your time and don't rush it no matter which method you use.
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Re: Milgard aluminum windows / sandblasted block detail

Postby canuck1 on Tue Sep 04, 2012 1:46 pm

I second Tim's comments!! sound advice. Do not use clear for sure.
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Re: Milgard aluminum windows / sandblasted block detail

Postby deeds1115 on Wed Sep 26, 2012 2:22 am

i've just added similar windows and ca'tn decide on how to handle the interior trim-out (if any at all). would you mind sharing how you framed out the interior? do you have photos that you could share?

thx!
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